High-Performance PEEK Resins for Your Advanced Manufacturing Needs

High-Performance PEEK Resins for Advanced Manufacturing

OSAT Group is a High-Performance PEEK Resin manufacturer that is not only highly competitive in price and quality, but also supports and customizes PEEK resin and processes semi-/finished products.

Introduction to PEEK Resin
Chemical name: Polyether ether ketone
Chemical structure: PEEK is a linear aromatic polymer material with ether and ketone bonds in its main chain. CAS: 29658-26-2
Appearance: Typically a translucent or opaque pale yellow or brown solid.

PEKK powder

You can apply PEKK powder to carbon fiber prepreg composite materials, high-end nonstick pot coatings, chemical and pharmaceutical anti-corrosion spraying, and 3D printing additive manufacturing. It also serves as a processing aid, such as an epoxy resin toughening agent and carbon fiber sizing agent, and is used in lithium battery films. This powder is suitable for processes like electrostatic spraying, compression molding, and SLS additive manufacturing.

PEKK powder

Project	Unit	Testing method	CC 5601-50/20	CC 5801-50/20
Density	g/cm³	ASTM D792	1.28	1.28
MFR@380℃,5Kg	g/10min	ISO 1133	≥80	30-50
Tensile strength	MPa	ASTM D638	90	90
Tensile modulus	GPa	ASTM D638	3.1	3.1
Elongation at break	%	ASTM D638	≥100	≥200
Flexural strength	MPa	ASTM D790	120	120
Flexural modulus	GPa	ASTM D790	2.5	2.5
Glass transition temperature(Tg)	℃	DSC	155	155
Melting temperature (Tm)	℃	DSC	305	305

The above specifications are only some typical specifications and grades. OSAT is capable of providing more grades that are suitable for the market and customer needs. Please consult the product manager for specific information. PEEK Resin manufacturer-OSAT

OSAT-PEEK-Product-Catalog

OSAT PEEK MODEL DETAILS

Electrostatic coating processing guide

Particle size(D50,μm)	50/20
1. All sharp edges and burrs on the metal surface should be removed in order to avoid pin holes in the coating.
2. First degrease the metal part with a surface agent or heating, and then sandblast the metal surface with clean alumina sand.
3.The clean treated substrate must be heated to 320~350℃ for about 1 hour before first coating, to apply OSAT coatings evenly, flow out the coating at 320~350℃. The coating time should be limited to 10 mins for every layer. Powder coating must be stopped if there is white unmelted powder deposited on the surface, the oven temperature should never be below 320℃.
4. Repeat step 3 until the target thickness is reached, and then cool to room temperature.
5. Then, it is carried out for quality detection and finally put into storage for delivery.

These data represent typical product values and should not serve as product acceptance criteria. Various factors, such as working conditions, will affect the final product. The product introduction shows the values.PEEK Resin manufacturer-OSAT

PEEK Granules

PEEK Granules can be used for films, profiles, fibers, blending modifications, and additive manufacturing, and are suitable for extrusion molding, injection molding, 3D printing and other processes.

Project	Unit	Testing method	FP-7802UN00	FP-7802GL30	FP-7802CA30	FP-5801UNO0
Density	g/cm	ASTM D792	1.29	1.52	1.42	1.28
MFR@380℃,5Kg	g/10min	ISO 1133	35	15	6	30-50
Tensile strength	MPa	ASTM D638	105	185	245	90
Tensile modulus	GPa	ASTM D638	4	12.8	24.9	3.1
Elongation at break	%	ASTM D638	20	2.1	1.5	≥200
Flexural strength	MPa	ASTM D790	170	260	353	120
Flexural modulus	GPa	ASTM D790	3.8	9	16.4	2.5
Glass Transition temperature	℃	DSC	160	160	160	155
Melting temperature(Tm)	℃	DSC	350	350	350	305

The above specifications are only some typical specifications. OSAT has the ability to provide more grades. suitable for the needs of the market and customers. Please consult the product manager for details.PEEK Resin manufacturer-OSAT

Injection molding processing guide

Molding parameters	OS PEEK
Drying temperature ℃	150
Drying time(H)	4
Nozzle temperature℃	390~380
Zone 4 ℃	390～380
Zone 3 ℃	385～365
Zone 2 ℃	370～350
Zone1 ℃	355～345
Molding Temp.℃	210~190

These data represent typical product values and should not be used as product acceptance criteria. Various factors, such as working conditions, will affect the final product. You can find the values in the product introduction.PEEK Resin manufacturer-OSAT

Spray processing

Our company uses PEKK resin exclusively produced by our company, combined with fluorine resin raw materials from international brands such as DuPont, Daikin, and Asahi Glass in the United States. Our facility features advanced intelligent airflow crushing units, high-speed mixers, and intelligent CNC grinding machines. The quality is reliable, and we can customize process formulas for specific working conditions and application areas. You can apply it to baking and baking utensils, plastic molds, automotive parts, and medical-surgical equipment. Industries widely use it in high-temperature, anti-corrosion, wear-resistant, and non-stick applications, including food processing, industrial molds, chemical and pharmaceutical equipment, electronic appliances, automotive machinery, and aerospace.

OSST-530

OSST-530 is a PTFE liquid coating specially modified by PEKK, which is particularly suitable for industrial high-temperature anti-corrosion, non stick and wear-resistant coating applications. It does not require any primer bonding and has a very strong bonding force with metal substrates. At the same time, its surface hardness is superior to ordinary PTFE coatings, with high surface hardness, wear and scratch resistance, and the coating is durable, high temperature resistant, and vacuum resistant. It is suitable for dry vacuum pumps and nonstick coatings on industrial appliances with temperatures not exceeding 180 ℃.

OSSP/WP-5100

OSSP/WP-5100 is a primer for ETFE powder coatings. As a transition layer between the metal substrate and ETFE coating, it can significantly improve the adhesion between ETFE and metal, allowing the ETFE coating to withstand extreme vacuum at its temperature tolerance. It is suitable for high temperature and heavy-duty anti-corrosion fields such as chemical and pharmaceutical equipment, electronic appliances, automotive machinery, aerospace, etc., where the temperature does not exceed 150 ℃.

OSSP/WP-5600/5601

OSSP/WP-5600/5601 is a primer for PFA powder coating, with WP-5600 and WP5601 corresponding to PFA thin coating and thick coating types, respectively. As a transition layer between the metal substrate and PFA coating, it can significantly improve the adhesion between PFA and metal, allowing PFA coating to withstand extreme vacuum at its withstand temperature. It is suitable for high temperature and heavy-duty anti-corrosion fields such as chemical and pharmaceutical equipment, electronic appliances, automotive machinery, aerospace, etc. with a temperature not exceeding 200 ℃.

PEKK coating products

Product series	Coating type	Max temp(℃)	Thickness(um)	Applicable conditions and application
OS ST 530 Liquid coating	Single layer slight coating	200	50~200	Dry vacuum pump, saw blade,shearer,garden shears,automobile fasteners,marine propeller,industrial baking tray,conveyor,fuel injector,coffee tray heater,food processing cutter,compressor blower and other fan blades and bases.
OS ETFE Primer	Multi layer heavy anticorrosion coating	150	200~1000	Reacter,heat exchanger,condenser,tank lining,centrifuge,pump and other chemical and pharmaceutical production equipment,acid gas pipeline in electronic industry.
OS FEP Primer	Multi layer anticorrosion coating	180	200~1000	Mixing tank,paddle,valve,pump and other chemical and pharmaceutical equipment,biomedical equipment,shoe mold,textile dryer,food processing equipment.
OS PFA Primer	Multi layer heavy anticorrosion coating	200	200~1000	Distillation tower,evaporator,heat exchanger,reactor,agitator condenser,storage tank,centrifuge and other chemical and pharmaceutical equipment,silicone wafer production equipment,printer roller,special bulb,glass,food processing equipment

For the production of sprayed workpieces, deburr and round all sharp edges after processing. Ensure a minimum radius of 6mm to achieve a smooth surface. Fully weld the seams so that they are full and smooth, free from defects such as pores, deformations, sand holes, blind holes, and without sharp protrusions or pits. All corners should have a radius of R ≥ 6.PEEK Resin manufacturer-OSAT

PEEK Resin Key characteristics

High-temperature resistance:You can use PEEK for extended periods at temperatures up to 260°C, and it can withstand short-term heat exposure exceeding 300°C.

Mechanical strength: PEEK has extremely high strength and rigidity, and can withstand high loads and stresses.

Chemical resistance: Excellent resistance to most chemicals, solvents, and corrosive substances.

Wear resistance: It has excellent wear resistance under high temperatures and high load conditions.

Electrical insulation: Maintain good electrical insulation performance over a wide temperature range.

Biocompatibility: Widely used in the medical field for implants and surgical instruments.

PEEK Resin Main application areas

Aerospace

Used for manufacturing lightweight, high-strength components such as bearings, gears, and fasteners.

Automotive industry

Used for manufacturing engine components, transmission systems, and electrical components.

Medical devices

Used for manufacturing orthopedic implants, dental instruments, and surgical instruments due to their biocompatibility and high strength.

Electronic and electrical

Used for manufacturing insulation components and high-performance cables for semiconductor equipment.

Oil and natural gas

Used in the manufacture of valves, seals, and pipelines, capable of withstanding extreme chemical and temperature environments.

PEEK Resin Market size and trends

Market size: The PEEK market size was approximately $700 million in 2021 and is expected to reach $1.2 billion by 2027, with an average annual growth rate of about 7%.

In terms of regional markets, North America and Europe are the main markets. Moreover, demand in the Asia Pacific region, especially in China, is growing rapidly.

Industry driving factors: The increasing demand for high-performance materials, technological progress, and the expansion of industrial applications are the main driving factors for market growth.

For customers such as large electronic and electrical manufacturers, semiconductor equipment manufacturers, cable manufacturers, etc.

We work as a reliable High-Performance PEEK resin manufacturer and provide customized products: customized PEEK finished products are provided according to customer needs to ensure that product performance and quality meet requirements.

Furthermore, ensure quality and certification by providing products that meet industry standards, such as UL certification and electrical insulation standards. This approach, in turn, increases customer trust

Additionally, by providing technical support and after-sales service, companies can help customers solve problems encountered during use. Consequently, this fosters long-term cooperative relationships

Applications in different fields

For high-performance plastic processing:

We provide high-quality PEEK raw materials to ensure their purity and performance, meeting the technical requirements of processing plants.

For aerospace component manufacturers:

We provide PEEK raw materials/PEEK Resin that meet the standards of the aerospace industry, ensuring high performance and reliability of the materials.

For medical device manufacturers:

We provide PEEK raw materials/PEEK Resin with high biocompatibility and compliance with medical industry certification, supporting customers’ certification and quality control needs.

Moreover, our PEEK resins are not only highly competitive in price and quality, but we also support and customize PEEK resin and process semi-/finished products. Additionally, optional additional services are available.

For international trade, we have rich experience and can provide customers with worry-free import and export full-process service(including customs declaration, clearance, tax, and door-to-door delivery).